Project Description

Overview

E5-DP8000 test system for high voltage cable harnesses testing with test bench

DP8000 series high-voltage wire/cable harness tester has 3kV and 5kV two models. The structure is designed to horizontal and vertical type. The volume is greatly reduced compared to the first generation of high-voltage wire harness tester and can be used for distributed high-voltage wire harness testing.

The tester is used in testing various high-voltage wire harness, high-voltage connector, automotive mainline board (Flexible circuit boards for new energy vehicles), automotive power distribution unit (PDU) control box, AC/DC charging gun and AC/DC charging station, etc.

Features

  • Precise four-wire test measurement (equipped with contact verification of temperature compensation foolproof four wire fixture)
  • On-state resistance resolution 10μΩ
  • AC/DC Hipot test (Dielectric withstand voltage) up to 5000V
  • Board modular design with free expansion of points
  • LCR test frequency: 50Hz~100kHz
  • A quick connector is used to connect the fixture and instrument
  • Programmable low voltage source: 40V/2A
  • One-stop PDU testing
  • Insulation test up to 10G Ω

Software & interfaces

  • Automatic grasping high-voltage points
  • Automatic self-learning for conduction points
  • Easy to understand settings and editing
  • Support bar code scan and print function
  • Local database and docking with MES
  • Multimeter offers point-to-point verification test
  • Device self-checking and automatic point finding, point alias naming
  • Prite report in PDF format
  • I/O interface customization
  • Safety grating to prevent electric shock (horizontal)
  • Support voice broadcast points and visually graphic edit

Application

  • Automotive high-voltage wire harness testing
  • High voltage connector testing
  • Automotive mainline board testing
  • Automotive power distribution unit (PDU) testing
  • AC/DC charging gun testing
  • AC/DC charging station testing
  • Rail transit cable testing
  • Military and nuclear cable testing

Specification

Low voltage test
Short circuit and open circuit test (O/S)
Test voltage DC 0~40V
Test current 0.1mA~2A programmable step 10mA
0.01mΩ~10Ω(±1%)
OS test 10Ω~1kΩ(±2%)
Programmable step 1mΩ
High current conduction test
Test range 10μΩ~1000.00mΩ(±1%)
Test method 4-wire test
Test time Hold time: 0-60s, Programmable step 100ms
Component resistance test
Test range 0.1Ω~20MΩ(≤100kΩ,±1%;>100kΩ,5%)
Test method 4-wire test
LCR test(optional)
Inductance 10nH~100H(±2%)
Capacitance 100pF-100mF(±2%)
ESD test(optional)
Diode Forward voltage: 40V max; Reverse voltage: 1000V max
Zener diode Forward voltage: 40V max; Reverse voltage: 1000V max
LED Forward conduction voltage: 40V max
Air tightness test (optional)
Positive pressure leakage detection Pressure range: 0~100kPa,leakage pressure test accuracy: 0.2%,leakage resolution: 1Pa
Positive and negative pressure leakage detection Pressure range : -80kPa~100kPa,leakage pressure test accuracy: 0.2%,leakage resolution: 1Pa
Relay/electromagnetic lock test (optional)
Contact resistance/insulation test (omitted)
Switching function test Open-circuit/short-circuit test
8000 wire/cable tester (Hipot test)
Hi-pot breakdown test DC AC(50Hz/60Hz)
3kV card(8000 type) 0~3kV,step: 10V 0~3kV,step: 10V
5kV card(8000 type) 0~5kV,step: 10V 0~5kV,step: 10V
Threshold/short-circuit (leakage) current 0.1-5mA, step:10μA max 10mA
Rise time 0s-65s, step: 0.1s 0s-65s, step: 0.1s
Hold time 0s-65s, step: 0.1s 0s-65s, step: 0.1s
Fall time 0S 0s-65s, step: 0.2s
Insulation test
Test voltage DC 10~1000V
Step voltage 10V
Test current max. 2mA
Insulation test range 500Ω~0.5GΩ(±2%)
0.5GΩ~4GΩ(±5%)
4GΩ~10GΩ(±10%)

Wire and Cable Tester