Project Description

E1-low voltage wire and cable harness tester DP5000S
  • Two-wire and four- wire test
  • Precise open/short test
  • Conductance
  • High current conduction test
  • DCR test
  • LCR test
  • Insulation
  • AC/DC hipot test
  • ESD test
  • FPC Test (flexible circuit boards) in consumer electronics and electric vehicles
  • Traditional automotive wire/cable harness test
  • DP5000 distributed tester is used for distributed testing of cable harnesses in aerospace, transport, and ships.
  • Max test points 1024

Features

  • Powerful function, suitable for various testing needs
  • Four-wire method, maximum test point utilization
  • Distributed testing extended points up to 20,000
  • Modular test board design for easy expansion
  • On-resistance test minimum resolution 10μΩ
  • Programmable low voltage power supply 0~10V/1A
  • Programmable high voltage power supply 0~1500V DC/1000V AC
  • ESD element 1mA constant current excitation,test range 0~100V
  • Test points can be arbitrarily configured as excitation or sampling
  • LCR test, test frequency 50~10kHz

Software & interfaces

  • User access management: administrators/programmers/operators three-level permissions
  • 500 different projects management
  • Self-learning test points to locate the connection relationship between points
  • Support self-learning or manually divided test network segment
  • Graphic editing visually performs test pointsconfiguration on connector graphics
  • Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
  • System self-testing, used for fault diagnosis.
  • Built-in multimeter can be used in any port.
  • Support high-speed point finding and voice broadcasting
  • Relay life detection
  • PTC/NTC temperature conversion
  • 16-bit IO port input and output
  • Report print and edit, support printing in PDF and WORD formats
  • Database and docking with MES

Applicable Typical Industry

  • Automotive electronics
  • Aerospace
  • Energy storage, new energy batteries
  • Wiring harness line automation

Application

  • New energy vehicle wiring harness, power battery FPC Flexible circuit board (FPC testing)
  • Automotive universal wiring harnesses and cables testing
  • Consumer electronics softboard testing, such as mobile phones softboard testing
  • Spacecraft and satellites distributed harness testing
  • Aircraft distributed wiring harness testing
  • Rail transit distributed wiring harness testing

Specification

Model DP5000/DP5000S
Measuring Mode Inner four-wire + outer four-wire
Maximum number of test points 1024/512
AC Output Voltage 50-1000V DC
DC Output Voltage 0-1500V DC
High Voltage Output Accuracy ±3%
High Voltage Measurement Accuracy ±3%
High Voltage Measurement Time 0.02s – 60s, user delay not included
Low Voltage Measurement Time 0.02s – 60s, user delay not included
O/S Measurement Time 500μS (1024 points, user delay not included)
Test items and range O/S, Intermittence O/S,
Quick Intermittence Open Circuit
2kΩ-100 kΩ
Inner Four-wire Test Conductance 0.1Ω-1MΩ
Outer Four-wire Conductance Test Measurement Range 1μΩ-100Ω
Current Signal ≤1A
 AC Hipot Leakage Current 0.01mA-10mA
DC Hipot Leakage Current 0.1μA-5mA
 DC Hipot Insulation Resistance 1MΩ-5GΩ
Measurement Range 100mΩ-20MΩ
DC Resistance Level Signal 0-5V
Current Signal ≤10mA
Capacitances Measurement Range 10pF-100mF
Resistance Measurement Range 100mΩ-20MΩ
LCR Inductance Measurement Range 10nH~100H
Frequency Signal 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz
Range Mode AUTO/HOLD
Level Signal 0.1/0.3V/1V
Diode/Zener diodes Test Range 0-100V
Test Signal 1mA/100V
Single-Side Test Yes
 O/S Terminal Judge Yes
Advanced Functions Programmable continuous test/ Automatic point search/ Auto-diagnosis
Test Scan Mode Automatic/manual/external
Measurement Signal low voltage measurement signal
Storage Memory Number of test file up to 500 sets
OS Voltage 5V
Panel System/ Rapid/ Edit/ Function
Indicator Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound
Dimension (W*H*D) 483*265*510 mm
Weight 25 kg

Wire and Cable Tester