Project Description
DP5000/DP5000S Low Voltage Wire/Cable Harness Tester
Overview
- Two-wire and four- wire test
- Precise open/short test
- Conductance
- High current conduction test
- DCR test
- LCR test
- Insulation
- AC/DC hipot test
- ESD test
- FPC Test (flexible circuit boards) in consumer electronics and electric vehicles
- Traditional automotive wire/cable harness test
- DP5000 distributed tester is used for distributed testing of cable harnesses in aerospace, transport, and ships.
- Max test points 1024
Features
- Powerful function, suitable for various testing needs
- Four-wire method, maximum test point utilization
- Distributed testing extended points up to 20,000
- Modular test board design for easy expansion
- On-resistance test minimum resolution 10μΩ
- Programmable low voltage power supply 0~10V/1A
- Programmable high voltage power supply 0~1500V DC/1000V AC
- ESD element 1mA constant current excitation, test range 0~100V
- Test points can be arbitrarily configured as excitation or sampling
- LCR test, test frequency 50~10kHz
Software & interfaces
1. User access management: administrators/programmers/operators three-level permissions
2. 500 different projects management
- Self-learning test points to locate the connection relationship between points
- Support self-learning or manually divided test network segment
- Graphic editing visually performs test points configuration on connector graphics
- Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
- System self-testing, used for fault diagnosis.
- Built-in multimeter can be used in any port.
- Support high-speed point finding and voice broadcasting
- Relay life detection
- PTC/NTC temperature conversion
- 16-bit IO port input and output
- Report print and edit, support printing in PDF and WORD formats
- Database and docking with MES
Applicable Typical Industry
- Automotive electronics
- Aerospace
- Energy storage, new energy batteries
- Wiring harness line automation
Application
- New energy vehicle wiring harness, power battery FPC Flexible circuit board (FPC testing)
- Automotive universal wiring harnesses and cables testing
- Consumer electronics softboard testing, such as mobile phones softboard testing
- Spacecraft and satellites distributed harness testing
- Aircraft distributed wiring harness testing
- Rail transit distributed wiring harness testing
Specification
| Model | DP5000/DP5000S | ||
| Measuring Mode | Inner four-wire + outer four-wire | ||
| Maximum number of test points | 1024/512 | ||
| AC Output Voltage | 50-1000V DC | ||
| DC Output Voltage | 0-1500V DC | ||
| High Voltage Output Accuracy | ±3% | ||
| High Voltage Measurement Accuracy | ±3% | ||
| High Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| Low Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| O/S Measurement Time | 500μS (1024 points, user delay not included) | ||
| Test items and range | O/S, Intermittence O/S, Quick Intermittence Open Circuit |
2kΩ-100 kΩ | |
| Inner Four-wire Test Conductance | 0.1Ω-1MΩ | ||
| Outer Four-wire Conductance Test | Measurement Range | 1μΩ-100Ω | |
| Current Signal | ≤1A | ||
| AC Hipot Leakage Current | 0.01mA-10mA | ||
| DC Hipot Leakage Current | 0.1μA-5mA | ||
| DC Hipot Insulation Resistance | 1MΩ-5GΩ | ||
| Measurement Range | 100mΩ-20MΩ | ||
| DC Resistance | Level Signal | 0-5V | |
| Current Signal | ≤10mA | ||
| Capacitances Measurement Range | 10pF-100mF | ||
| Resistance Measurement Range | 100mΩ-20MΩ | ||
| LCR | Inductance Measurement Range | 10nH~100H | |
| Frequency Signal | 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz | ||
| Range Mode | AUTO/HOLD | ||
| Level Signal | 0.1/0.3V/1V | ||
| Diode/Zener diodes | Test Range | 0-100V | |
| Test Signal | 1mA/100V | ||
| Single-Side Test | Yes | ||
| O/S Terminal Judge | Yes | ||
| Advanced Functions | Programmable continuous test/ Automatic point search/ Auto-diagnosis | ||
| Test Scan Mode | Automatic/manual/external | ||
| Measurement Signal | low voltage measurement signal | ||
| Storage Memory | Number of test file up to 500 sets | ||
| OS Voltage | 5V | ||
| Panel | System/ Rapid/ Edit/ Function | ||
| Indicator | Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound | ||
| Dimension (W*H*D) | 483*265*510 mm | ||
| Weight | 25 kg | ||